How to perform maintenance and repair on high temperature carbonization furnace?

March 09, 2024

High-temperature Carbonization Furnace is a common heat treatment equipment and is very important in industrial production. In order to ensure its long-term stable operation, the high-temperature carbonization furnace needs to be repaired and maintained. The following is a detailed introduction on how to repair and maintain high-temperature carbonization furnaces.

1. Daily maintenance
1. Ensure the cleanliness of the high-temperature carbonization furnace and clean it regularly to avoid the growth of furnace wall attachments and bacteria.
2. Keep the ambient humidity of the high-temperature carbonization furnace at an appropriate level to avoid the occurrence of very sensitive integrated circuits such as electronic products being stuck in the furnace and unable to be taken out due to certain thermal expansion and contraction.
3. When gift samples are needed in the furnace, special attention must be paid to removing the moisture on the samples to prevent moisture evaporation from accelerating the process of deterioration and damage.
4. Strictly control the working temperature of high-temperature carbonization furnaces. Especially under high-temperature conditions, it is necessary to strengthen monitoring to avoid safety accidents.
5. The wiring of the high-temperature carbonization furnace and its periphery need to be inspected regularly to prevent short circuits and leakage.
6. Regularly check the thermometer of the high-temperature carbonization furnace to ensure its accuracy.
7. When the furnace plate or tube of the high-temperature carbonization furnace is exhausted, it must be replaced in time.

2. Troubleshooting
1. The high-temperature carbonization furnace may malfunction after a long period of operation. For example, the temperature cannot reach the set temperature, or even cannot work. At this time, timely maintenance and troubleshooting are required to avoid affecting production.
2. When pipes, power cords and other components become rusty after being separated for a long time, we need to check and clean them in time. This can prevent excessive current from causing a short circuit in the system.
3. When the controller of the high-temperature carbonization furnace fails, it needs to be replaced in time. This is because the controller is the most important component of the high-temperature carbonization furnace and controls the operation of the entire equipment.
4. When the furnace door of the high-temperature carbonization furnace is damaged or the insulation material in the furnace is deformed, it needs to be repaired and replaced in time.
5. When the wires in the furnace are excessively worn due to long-term operation, causing the resistance to increase, they need to be replaced in time to ensure the normal operation of the equipment.

How to perform maintenance and repair on high temperature carbonization furnace?

3. Regular maintenance
1. Regularly check the cables and waste heat recovery system of the high-temperature carbonization furnace to prevent equipment components from rusting, aging and cable deterioration.
2. Regularly clean and inspect the insulation materials, thermometers and windows of the high-temperature carbonization furnace.
3. During long-term operation, problems in the equipment due to obvious high-speed flameout and other reasons (not all equipment exist) need to be solved in time.
4. Regularly clean the accessory parts and accessories of the high-temperature carbonization furnace, and conduct visual inspections to prevent abnormalities.
Through the above methods, we can effectively maintain the high-temperature carbonization furnace and extend the service life of the equipment. At the same time, we can also effectively prevent safety accidents and ensure normal production operations.

Author:

Mr. Junde He

E-mail:

hejunde@zzyhgyl.com

Phone/WhatsApp:

+8615273391550